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SOLDER ON: Non-Surgical Repair of Nerves and Arteries

The usual approach to joining tissues severed in accidents or surgery is by suturing with needle and thread. This is a skilled, time-consuming technique.

On a microsurgical level the work is much harder, manipulating needles as fine as human hair (less than 100 microns in diameter) and thread with a diameter of 30 microns. Although lasers are used increasingly as surgical tools for cutting and vaporising tissues, Dr Judith Dawes and her colleagues, at Macquarie University's Centre for Laser Applications (CLA), use lasers, not to cut or vaporise tissue, but much more gently - to heat and thus "weld" or "solder" tissues together.

Earlier techniques of laser tissue welding joined two tissues together by heating the tissue at the join. This relies on coagulating or cooking the protein in the tissues, in the same way that egg white is coagulated by heat. The direct heating of the tissues leads to considerable thermal damage to the tissues, hindering tissue regeneration. This is obviously unacceptable for repairing nerves, for example. In order for the laser light to heat the tissue, the light must be the right wavelength or colour to be absorbed. A dye is added to the tissue to absorb the near infrared laser light efficiently.

Dr Dawes and colleagues, in collaboration with the Microsearch Foundation of Australia, have developed and patented a new protein "solder" which is a protein mixture that is applied to the tissue and heated to strengthen the join. Existing fluid solders consist of dye and albumin solutions, which tend to run when they are applied, and they are difficult to control and localise at the tissue join.

The CLA team has developed a solid protein solder with dye mixed into it. Three or four of these tiny 'bandaids' can be applied across the severed ends of the tissue. These solder bands are then cooked using a low-power semiconductor diode laser; the dye ensures that the laser light is absorbed by the solder and not by the tissue.

Successfully trialled on nerves in rats, the CLA-Microsearch solid solder technique has proved to have lots of advantages. It is quicker and easier than suturing, and, as trauma inside the nerve is reduced, it leads to less scarring. Compared with fluid solders, the solid solder requires half the laser energy, which naturally produces less thermal damage to tissues, and gives stronger bonds that can withstand higher stresses. Over time, the protein solder is resorbed by the body, and the actual site of the laser solder repair in the rats could not be identified after 3 months.

A rat tibial nerve immediately after it was repaired using the protein solder. This nerve took some weeks to regenerate and the protein solder was resorbed by the body in about 6 weeks.

The next phase of research involves exploring the use of the laser soldering technique on other tissues and the team is targeting arteries.

No other research groups have thus far succeeded in laser-soldering arteries so the join can withstand the blood pressure inside arteries, in particular the aorta, which carries the highest pressure in the circulatory system. If sutures are required to strengthen the join, the simplicity and advantages of using lasers are lost.

Moreover, suture holes can leak. When the arterial wall is disturbed, so that blood is no longer in contact with the inner lining of the artery, the blood begins to clot immediately. Therefore, ideally when an artery is repaired, the artery lining should remain continuous.

How then to create a strong bond and protect the lining at the same time? The surgical team has devised an ingenious technique, which was adapted from an earlier reported surgical approach using metal tubes. This technique uses a hollow tube of protein solder.

When the protein solder is heated for a short time in hot water or steam, after shaping into the desired form, it becomes more flexible, easier to handle during surgery and more robust. It can be shaped into a hollow tube, in a range of wall thicknesses and lengths, to suit different vessels or different animals. When surgically repairing arteries or other tubular tissues, the protein solder acts as a sleeve. One end of the severed blood vessel is threaded right through the protein sleeve, and folded back over the sleeve. It is laser treated to bond to the solder. The other severed end is then pulled partly over the sleeve and laser treated to finish the join. In each case, the laser bonds the solder tube to the vessel by irradiating through the tissue.

Successfully demonstrated to repair rat aortas, the sleeve technique with solid protein solder is being studied in other animals. Suitable operating instruments are being devised to simplify the sleeve technique for a range of vessel types.

A sheep femoral artery which was repaired using the solid protein solder a year before. The repair site is evident as the protein solder has not completely been resorbed by the body yet. However the blood is flowing normally.

Dr Dawes and associates at Macquarie also have another invention to their name, the growth and demonstration of a new laser crystal, ytterbium-doped yttrium aluminium borate, or Yb:YAB.

YAB is the crystal host for the active ion impurity, Yb. This interesting crystal has the unique ability to act as both laser and nonlinear optical crystal. Infrared photons are converted by a nonlinear process into visible green photons, thereby allowing a whole range of wavelengths to be emitted out of a single laser. This work has resulted from a very fruitful collaboration with Chinese and Japanese researchers and has plenty of commercial potential.

Researchers:
Dr Judith Dawes, Professor Jim Piper
Physics Department.

Some Publications:
J.M. Dawes, A. Lauto, R.I. Trickett, E.R. Owen, "Laser tissue welding for microsurgical repair of nerves" Australian Optical Society News, 10, 21-24, (1996).

K.M. McNally, J.M. Dawes, A.E. Parker, A. Lauto, J.A. Piper, E.R. Owen, "Laser-activated solid protein solder for nerve repair: in vitro studies of tensile strength and solder/tissue temperature" Lasers in Medical Science, 14, 228-237 (1999).

P.K.M. Maitz, R.I. Trickett, P. Dekker, P. Tos, J.M. Dawes, J.A. Piper, M. Lanzetta, E.R. Owen "Sutureless microvascular anastomoses by a biodegradeable laser activated solid protein solder" Plastic and Reconstructive Surgery, 104, 1726-1731, (1999).

 

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